Services

Troubleshooting and field support

Root-cause diagnosis for equipment that is down, intermittent, or never ran right, from network and drive faults to sensors and pneumatics.

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Scope

What's included

Network and communication faults

Modbus RTU and RS-485 diagnosis: wiring, termination, serial settings, and addressing.

Drive and motion faults

Variable frequency drive and servo faults traced to parameters, wiring, mechanics, or logic.

Sensors and I/O

Misfiring, double-triggering, and wiring-polarity problems, with replacement sensor selection when the original is wrong for the job.

Pneumatics

Valve and solenoid faults, including electrical causes like supply voltage sagging under load.

Retrofits and upgrades

Adding functions to existing machines, often by repurposing I/O already in the panel.

Commissioning support

Extra hands and a second set of eyes when a startup is running long.

Experience

Representative work

Multi-drive Modbus networks

Traced a capper’s communication failure across four daisy-chained drives to a slave ID conflict buried in ladder logic.

Sensor retrofit

Added cap-level detection to an existing machine by repurposing a spare PLC input, and resolved a wiring polarity fault at startup.

Solenoid valve diagnosis

Isolated an intermittent valve failure to supply voltage collapsing under load rather than the valve itself.

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Also available

Other services